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Predictive Maintenance

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The intelligent way to design efficient maintenance measures


 

Every day, maintenance planners face the challenge of ensuring maximum machine availability while minimizing the amount of materials consumed by maintenance and repairs – all with an eye to ensuring product quality.

Today’s maintenance concepts are often simply not up to the task – because in many cases, data is not yet being intelligently analyzed across machines and processes. As a result, there is no way to generate useful information. This is where our Industry 4.0 predictive maintenance solutions come into their own. They deliver transparency, while manufacturing-specific analysis and IT processes help assure and optimize your manufacturing processes.

 


What's so good about predictive maintenance?


 

Cut costs. Minimize downtimes. Increase productivity. Detecting machine faults early on drives efficiency in your maintenance process and opens up completely new possibilities for your company:

 

Opening up new business models

Optimizing maintenance services

 
Opening up new business models

Help yourself to new market opportunities: offer your customers supplementary services in the area of maintenance and resource optimization.

Optimizing maintenance services

Effectively planned maintenance measures reduce costs, increase customer satisfaction, and differentiate your offering from the competition.

 

Improving efficiency of the maintenance process

Increasing the productivity of operations

 
Improving efficiency of the maintenance process

Smart Industry 4.0 approaches, such as Manufacturing Analytics and the Production Performance Manager, allow for integrated, smooth processes throughout the entire maintenance process and across all departments.

Increasing the productivity of operations

Making it easier to plan maintenance measures allows expensive downtimes to be avoided and keeps costs down when employing resources.

 
 

Predictive maintenance solutions


 

Together with our customers, we generally follow a comprehensive approach for realizing predictive maintenance projects. It covers all process steps, starting with the automated detection and early warning of process deviations and machine failures, through the planning of scheduled downtimes, all the way to transparent documentation.

Our portfolio is aimed at your requirements, existing data, and the IT infrastructure you have in place for maintenance purposes. We offer a variety of solutions and components that can be combined to suit your needs, implemented as stand-alone solutions, or extended at any time:

 

Manufacturing Analytics

We develop predictive maintenance models that can be integrated into your existing infrastructure. Even after hand-off, our maintenance & support team continues to help further refine your automated algorithms, and retrain them as needed.

Production Performance Manager

The Production Performance Manager facilitates intelligent repair and maintenance management. Based on machine reports, a central system records repair and maintenance tasks and assigns them to the appropriate operator.

 
 

Production Performance Manager


Maintenance with the Production Performance Manager